(1) This Guideline provides information about the safe storage of chemicals at The University of Queensland (UQ) and applies to: (2) The information in this Guideline is intended to help UQ workers understand their obligations and apply the recommended procedures for bottles, packages, cylinders, drums, carboys and intermediate bulk containers (IBCs), which are the most common storage or handling systems at UQ sites, especially in laboratories, workshops and other areas where chemical containers are open. (3) Relevant standards and legislation include: (4) This Guideline should also be read in conjunction with other UQ procedures and guidelines regarding Occupational Hygiene and Chemical Safety, including the Storage of Chemicals in Fridges, Freezers and Cold Rooms Guideline and Storage and Handling of Gas Cylinders Guideline. (5) UQ Organisational Units are responsible for prioritising the safe storage of chemicals and managing risks associated with the use, handling, production, disposal and storage of hazardous chemicals – in accordance with the WHS Regulations. (6) UQ workers should consider the following matters to support the safe storage of chemicals at UQ: (7) Hazardous chemicals and dangerous goods are a risk to the safety and health of people and the environment in the workplace. Workers need to be able to identify and avoid those risks, to avoid harmful exposure and impacting the environment. Education, induction, training, and supervision allows for the acquisition of knowledge on how to identify hazardous chemicals. Another tool available to workers are Safety Data Sheets (SDS) as they will identify the hazardous nature of a chemical. At UQ SDSs they are available through Chemwatch, or directly from manufacturers and suppliers. Refer to the Safety Data Sheets Guideline for further information. (8) Workers need to complete risk assessments when working with chemicals and include the requirements for storage. (9) Workers need to have clear signage on chemical storage area entry doors to identify chemical classes contained within the laboratory, workshop or area. (10) Store chemicals according to their Dangerous Goods (DG) class and segregate from incompatible classes. Any secondary dangerous goods class classification must receive consideration for further segregation if reasonably practicable. There is no minimal segregation distance, provided there is sufficient control to prevent two incompatible chemicals directly mixing in the event two containers break at the same time. (11) Refer to the Workplace Health and Safety Queensland Segregation Tool, for further information. Safety data sheets (SDS) available through Chemwatch also provide information on appropriate segregation and storage. (12) The Global Harmonised System (GHS) and the DG classification differ and must be understood by the users. For example, the flammable GHS classification/pictogram covers several Dangerous Goods classes (DG 2.1, DG 3, DG 4.1, DG 4.2, DG 4.3 and DG 5.2) as shown in Table 1 (linked), which need segregation. Also refer to the national guide Safe Work Australia Classification and Labelling for Workplace Hazardous Chemicals and Appendix G of the Safe Work Australia Labelling of Workplace Hazardous Chemicals Code of Practice July 2020. (13) Further clarification can be obtained from the HSW Manager or the Work Health and Safety Coordinator (WHSC) in your area, the Occupational Hygiene Advisor in the Health, Safety and Wellness Division (HSW Division), or at the Health, Safety and Wellness Division. (14) Store hazardous chemicals, so far as is reasonably practicable, under the right conditions to ensure their integrity. Hazardous chemicals must not become unstable, decompose or change so as to create a hazard different to the hazard originally created by the hazardous chemical, or significantly increase the risk associated with their hazardous properties. (15) Some hazardous chemicals are inherently unstable or highly reactive or can become unstable under certain conditions. For example: (16) Other chemicals require restricted access and extra security controls: (17) Aerosol cans are classified as Class 2 Dangerous Goods, e.g., Gases. Aerosols of Divisions 2.1 Flammable gases and 2.2 Non-flammable, non-toxic gases may be stored in a store for Class 3 dangerous goods store if projectile protection is provided. Aerosol cages that comply with AS 4332: The Storage and Handling of Gases in Cylinders meet this requirement. If projectile protection cannot be provided, aerosols must be segregated from flammable liquids by 5 metres. Given this distance must be calculated from the edge of the spill catchment area, aerosols will under most circumstances need to be stored in a separate room, or in an aerosol cage as described. (18) Flammable and combustible liquids must be handled and stored to minimise the fire risk. See Flammable and Combustible Liquids: Storage and Handling Procedure for further information. (19) Time-sensitive chemicals are those chemicals that, when stored for prolonged periods or under poor storage conditions, may develop hazards that were not present in the original formulation. There are four general categories of time-sensitive chemicals loosely based on those unsafe properties that can develop, such as: (20) It should be noted that time-sensitive chemicals can be pure reagents or they can be commercial mixtures formulated as cleaners, adhesives and other products. (21) All time-sensitive chemicals should be immediately marked with an expiration date upon receipt and listed on the laboratory chemical inventory to ensure timely disposal. The SDS for the chemical will state whether it is unstable under certain conditions or after a period of time in storage, and this information should be highlighted in the risk assessment. If the appearance of the chemical changes this is often a sign that the chemical should be quenched or sent for disposal. (22) Containers should be inspected periodically, with a frequency determined by a risk assessment, to verify their condition. Signs of peroxide formation include crystal formation in the container, discoloration of liquids, or a “mossy” appearance around the cap. Peroxide test kits (strips) can also be used to determine peroxide concentration before a container is moved. (23) If suspect materials are recognised, do not handle the container. Particularly, do not attempt to remove the cap. If explosive crystals have formed around the cap, the friction created by the unscrewing of the cap may be enough to detonate the compounds. Further advice can be obtained from an Occupational Hygiene Consultant or the local Work Health and Safety Coordinator. (24) Refer to Table 2 (Chemical Health and Safety, Vol. No. 3, No. 5, “Review of Safety Guidelines for Peroxidizable Organic Chemicals", September/October 1996, pp. 28-36; and guides by University of California-Berkeley and Baylor University). (25) The compressed gases listed below have a shelf-life provided by the manufacturer that must be strictly followed. Incidents involving these compounds usually relate to storage past the expiration date. For example, hydrogen fluoride (HF) and hydrogen bromide (HBr) cylinders have a shelf-life of one to two years, depending on the vendor. Over time, moisture can slowly enter the cylinder, which initiates corrosion. As the corrosion continues, HF and/or HBr slowly react with the internal metal walls of the cylinder to produce hydrogen. The walls of the cylinder weaken due to the corrosion, while at the same time the internal pressure increases due to the hydrogen generation. Ultimately, these cylinders fail and create extremely dangerous projectiles and a toxic gas release. (26) A chemical is classed as air-sensitive if it reacts with oxygen (O2), water, nitrogen (N2), or carbon dioxide (CO2). Air-sensitive chemicals must be isolated from the atmosphere and handled in a controlled environment. Typically, under an atmosphere of nitrogen or argon. This comes in a suitably pure form from a cylinder fitted with an appropriately sized regulator. Nitrogen, less expensive, is usually the preferred gas unless the chemical(s) under study react with nitrogen. (27) Other techniques are the use of Schlenk apparatus or the Sure/SealTM packaging system (Septum Inlet Transfer Adapter and Oxford Storage Valve Cap). (28) Many of the chemicals in storage at UQ need to be stored under relatively stable temperature and humidity regimes for best shelf life and safety. The space or plant to be used for chemical storage must be fit for purpose for the safe and secure storage of these chemicals. Take the necessary precautions to ensure that appropriate storage happens from arrival to disposal (e.g., to lower the risk of explosion). (29) Where flammable substances are to be stored in refrigerators, a pharmaceutical fridge or freezer with a spark proof interior must be purchased. Refer to Storage of Chemicals in Fridges, Freezers and Cold Rooms Guideline. (30) Controlled substances that require refrigeration will need to be secured in safes, lockable cash boxes inside fridges, freezers or cold rooms; or made secure by a lockable door or mechanism. Refer to other procedures and guidelines related to Occupational Hygiene and Chemical Safety. (31) When storing chemicals, ensure the containers and their seals or stoppers are appropriate for the type and quantity of chemical stored. As far as is practicable, chemicals should be stored in the containers in which they are supplied and kept closed when not in use. Decanted chemicals must also be labelled appropriately during storage, refer to the Chemical Labelling Guideline. (32) Packages should be inspected regularly, at least annually, to ensure their integrity and the labelling remains legible. Leaking or damaged packages should be removed to a safe area for repacking or disposal. Labels must be reattached or replaced, as necessary, to clearly identify the contents of the package. (33) AS/NZS 2243.10 Safety in Laboratories: Storage of Chemicals, states the following quantities of chemicals are permitted to be stored in a laboratory, other than in a chemical storage cabinet (e.g., open bench storage), refer to Table 3 below. These limits should be followed as closely as possible, and quantities in excess of these levels should be stored in a dedicated Dangerous Goods cabinet. (34) Containers must be treated as full, unless the container has been emptied, cleaned and the label removed or defaced. (35) Any individual chemical container must be ≤25 L, even when stored in a Dangerous Goods cabinet (this includes chemical waste containers). (36) The ventilation within a laboratory must be suitable to ensure any flammable vapours do not exceed 5% of the applicable lower explosive limit (LEL) and any toxic vapours must not exceed the relevant workplace exposure standard. This includes when chemical containers are opened for decanting or other use. Depending on the volatile nature of the chemicals in use, this may be achieved via either natural or mechanical ventilation, see Section 5 of AS/NZS 2982 for further specifications. Each laboratory must have a dedicated ventilation system not shared by other storage areas, and exhaust air must discharge outside the building. (37) For a workshop, the ventilation must be adequate to prevent the build-up of a hazardous atmosphere. (38) At UQ we encourage best practice and strongly recommend hazardous chemicals to be always stored inside cabinets. Wherever possible, a reduction of stock should be implemented if materials cannot be safely stored in cabinets. Storage in open benches should be considered as a last resort, and always within the allowed limits. (39) There is no limit for the storage of non-hazardous chemicals. (40) Within a horizontal radius of 10 m, measured from any one cabinet, the aggregate storage capacity for all cabinets in that radius must not exceed 250 L or kg, including through intervening walls. Within this radius, any PG I dangerous goods from Classes 4.1, 4.2, 4.3, 5.1, 5.2 must not exceed 10kg or L for each class. An example layout is provided in Figure 3 (linked). (41) Dangerous Goods cabinets are commonly used to store hazardous chemicals as they provide greater protection to the chemicals stored within them in an emergency situation, e.g., spills and fires. Chemical storage cabinets for the storage of dangerous goods are required where the storage quantities exceed those listed in the table above. The cabinets should comply with the design requirements of AS 1940 The storage and handling of flammable and combustible liquids, or the design criteria in the relevant standard. (42) The following requirements apply to the storage of chemicals within cabinets at UQ: (43) Other cabinets or cupboards which do not meet the specifications of Dangerous Goods cabinets may be used to store chemicals, provided: (44) Chemicals kept on shelves or racks are subject to the following restrictions: (45) All chemical storage rooms must be purpose built and comply with the requirements of Section 5 of AS/NZS 2243.10 Safety in Laboratories: Storage of Chemicals. New buildings will generally have a dedicated Hazardous Area Classification (HAC) assessment covering the storage of flammable liquids, which may also apply to general laboratory areas as well. The HAC should be consulted when deciding the type and quantity of flammable liquids to store within a building. (46) On the other hand, the storage of mixed classes of Dangerous Goods in a separate store could be: (47) There are several Australian Standards which may be applicable to the storage of chemicals in a store separate from a laboratory, as reflected in this section. Each standard has different threshold quantities for minor storage and may include additional specific requirements for the storage area. (48) The most appropriate set of requirements should be selected for the storage area, using Table 4 below. Once chosen, the minimum requirements for that standard must be applied in full. (49) In addition to the AS/NZS 2243.10 requirements for minor storage (section 3.5 and 3.6.1 to 2): (50) In addition to the AS/NZS 2243.10 requirements for minor storage (section 3.5 and 3.6.1 to 2): (51) Additionally, for an outdoor store: (52) Workers must ensure they minimise the quantities of hazardous chemicals. The storage of chemicals must be monitored to facilitate periodic stocktakes to allow for update of registers and manifest, besides proper housekeeping and prompt disposal of old/expired, contaminated and decayed chemical stocks. Refer to relevant points within this Guideline, the Chemicals of Security Concern Procedure, and other procedures and guidelines related to Occupational Hygiene and Chemical Safety. (53) An up-to-date chemical register must be maintained for all the hazardous chemicals used in the workplace and be accessible to workers and emergency services. See the Chemical Manifest Procedure and the Placarding of Chemical Storage Areas Guideline for further information. (54) Some hazardous chemicals may provide an expiry date on the label and SDS. Where a chemical has passed its expiry date it should not be used but be disposed according to the Environmental Management System procedures. (55) Old/expired, unwanted, contaminated and decayed chemical stocks can be disposed as per the Chemical Waste Operating Procedure through the UQ Science Store. (56) The storage of chemical waste must follow the same procedures for safe and complaint storage as per the original chemical holdings. (57) Supervisors and Managers must ensure that UQ workers are aware or are made aware, by providing adequate information, training and supervision of the health hazards that the use, handling and storage of chemicals may present and be given induction and training (including refresher training) prior to using chemicals. Workers that access chemical storage areas must have received training in identifying chemical hazards, assessing risks associated with chemicals and be familiar with appropriate control measures. This includes how to accomplish safe and compliant storage of chemicals. (58) UQ has online training available, eLearning: Chemical Safety, which is mandated for completion by all UQ workers chemical users. (59) The local area must consider the nature and quantity of chemicals stored to inform the appropriate emergency response, especially the plan, for any incident occurring with the stored chemicals. Workers must know how to respond to incidents that occur while storing or during storage of the chemicals, e.g., fire, breakages, spills, unwanted reactions, exposures, etc. Workers must have access to the relevant training and spill kits for the appropriate response, including access to first aid facilities, supplies, and first aid training response. Please also refer to the Chemical Spill and Response Procedure and Guideline, the Fire Safety Management and Evacuation Plan Procedure, and the Placarding of Chemical Storage Areas Guideline. (60) Incidents involving chemicals during storage or while in storage (e.g., breakages, spills, unwanted reactions, exposures, etc.) must be reported by completing an incident report in UQSafe especially important is the reporting of major chemical spills and/or those that involve personnel. Incidents, including near misses, must be reported so learnings and improvements on the safe storage for chemicals can be achieved. (61) Health, Safety and Wellness Division will review this Guideline, as required, to ensure its accuracy and relevance. (62) Organisational Units and Supervisors should review chemical holdings and chemical storage on a regular basis, following incidents and near misses, when reviewing and updating risk assessments and after changes to processes or procedures. (63) Access to the following Standards is available via the UQ Library.Chemical Storage Safety Guideline
Section 1 - Purpose and Scope
Relevant Standards and Legislation
Section 2 - Summary
Top of PageSection 3 - Identifying for Safe Storage
Section 4 - Segregation for Safe Storage
Section 5 - Chemicals Requiring Special Storage Conditions
Aerosols
Flammable and Combustible Liquids
Storage of Time-sensitive Chemicals
A - Chemicals that form explosive levels of peroxides without concentration (3 months)1
Butadiene2 (106-99-0)
Isopropyl Ether (108-20-3)
Tetrafluoroethylene2 (116-14-3)
Chloroprene2 (126-99-8)
Potassium Metal (7440-09-7)
Vinylidene Chloride (75-35-4)
Divinyl Acetylene (821-08-9)
Sodium Amide (7782-92-5)
B - Chemicals that form explosive levels of peroxides on concentration (12 months)1
1,1-Dimethoxymethane (109-87-5)
Benzyl alcohol (100-51-6)
Di-n-propoxymethane (505-84-0)
1,2-Epoxy-3-isopropoxy propane
(4016-14-2)Benzyl n-butyl Ether (588-67-0)
Dioxane (123-91-1)
1,2-Dibenzyloxyethane (622-22-0)
Benzyl Ether (103-50-4)
Diethyl Ether (60-29-7)
1-Phenylethanol (98-85-1)
Benzyl Ethyl Ether (539-30-0)
Ethylene Glycol Dimethyl Ether (110-71-4)
2-Butanol (78-92-2)
Benzyl 1-naphthyl Ether (607-58-9)
Isoamyl Ether (544-01-4)
2-Hexanol (626-93-7)
Cumene (98-82-8)
Isophorone (78-59-1)
2-Methyl-1-butanol (137-32-6)
Cyclohexene (110-83-8)
Methyl Isobutyl Ketone (108-10-1)
2-Penten-1-ol (1576-95-0)
Cyclooctane (292-64-8)
Methyl Acetylene (74-99-7)
2-Phenylethanol (60-12-8)
Decahydronaphthalene (91-17-8)
Methylcyclopentane (96-37-7)
2-Propanol (67-63-0)
Diacetylene (460-12-8)
Other secondary alcohols (N/A)
4-Heptanol (589-55-9) p-
Diallyl Ether (557-40-4)
Dibenzyloxybenzene (621-91-0)
4-Methyl-2-pentanol (108-11-2)
Dicyclopentadiene (77-73-6)
p-Isopropoxypropionitrile (110-47-4)
4-Penten-1-ol (821-09-0)
Diethoxymethane (462-95-3)
Tetrahydrofuran (109-99-9)
Acetal (105-57-7)
Diethyl acetal isoamyl benzyl ether (N/A)
Tetrahydronaphthalene (119-64-2)
Acetaldehyde (75-07-0)
Diethylene Glycoldimethyl Ether
(diglyme) (111-96-6)Vinyl Ethers (N/A)
Allyl Ether (557-40-4)
Dimethoxymethane (109-87-5)
C - Chemicals that may autopolymerize as a result of peroxide accumulation (12 months)1,3,4
Acrylic Acid (79-10-7)
Methyl Methacrylate (80-62-6)
Vinyl Chloride (75-01-4)
Acrylonitrile (107-13-1)
Styrene (100-42-5)
Vinylidene chloride (75-35-4)
Butadiene2 (106-99-0)
Tetrafluoroethylene2 (116-14-3)
2-Vinyl Pyridine (100-69-6)
Chloroprene2 (126-99-8)
Vinyl Acetate (108-05-4)
4-Vinyl Pyridine (100-43-6)
Chlorotrifluoroethylene (79-38-9)
Vinyl Acetylene (689-97-4)
D - Other Time Sensitive Chemicals (varies)5
Acetylene (74-86-2)
Ethylene oxide (75-21-8)
Nitrogen triiodide (13444-85-4)
Ammonium Nitrate (6484-52-2)
Germanium (7440-56-4)
Nitrogen trichloride (10025-85-1)
Ammonium Perchlorate (7790-98-9)
Hexanitrodiphenylamine (131-73-7)
Nitroglycerin (55-63-0)
Ammonium Picrate (131-74-8)
Hexanitrostilbene (20062-22-0)
Nitroglycol (628-96-6)
Calcium Nitrate (10124-37-5)
Hydrazine (302-01-2)
Nitroguanidine (556-88-7)
Chloroform (67-66-3)
Hydrazoic acid (7782-79-8)
Nitrourea (556-89-8)
Dinitrotoluene (121-14-2)
Hydrogen Compound Gases (NA)
Perchloric acid (7601-90-3)
Dinitrophenol (51-28-5)
Lead styphnate (15245-44-0)
Picric acid (88-89-1)
2 When stored in liquid form these chemicals may form explosive levels of peroxides without concentration. When stored as a gas, these chemicals may autopolymerize as a result of peroxide accumulation.
3 If chemical from list C is inhibited, do not store under an inert atmosphere. Oxygen is required for inhibitor to function.
4 Uninhibited chemicals from list C have a safe storage period of 24 hours.
5 Please refer to the SDS and manufacturers’ information for more details on safe storage and shelf life.Time-Sensitive Compressed Gas Cylinders
Storage of Air-sensitive Chemicals
Examples of Pyrophoric Compounds
Examples of Chemicals that React Violently with Water
Metal alkyls and aryls
RMgX, RLi, RNa, R3Al, R2Zn
Metal hydrides
NaH, KH, LiAlH4
Metal carbonyls
Ni(CO)4, FE(CO)5, CO2(CO)8
Metal amides
NaNH2
Alkali metals
Na, K, Cs
Metal alkyls and aryls
RMgX, RLi, RNa, R3Al,R2Zn
Metal powders
Al, Co, Fe, Mg, Pd, Pt, Zn
Metals and metal powders
Al, Co, Fe, Mg, Pd, Pt, Zn
Metal hydrides
NaH, KH, LiAlH4
Many main group halides
BCl5, BF5, AlCl5, SiCl5
Hydrides
B2H6, PH3, AsH3
Inorganic acid halides
POCl3, SOCl3
Boranes, phosphines, arsenes, etc.
R3B, R3P, R3As
Low molecular weight organic acid halides and anhydrides
Storage of Temperature-sensitive Chemicals
Storage of Chemicals in Refrigerators, Freezers or Cold Rooms
Section 6 - Chemical Packaging and Labelling
Section 7 - Storage Limits
Type of Goods
Maximum quantity per 50m2 (kg or L)
Maximum container size (kg or L)
Notes
Conditions of storage
Alternative storage options
Class 3 (primary or subsidiary risk)
10
5
A chemical storage cabinet or cupboard used to store these liquids must not be used to store dangerous goods of any other class.
Labelled standard laboratory cupboard/cabinet or in small amounts throughout the laboratory.
AS 1940 or
AS/NZS 3833
Combustible liquid
50
20
Labelled standard laboratory cupboard/cabinet or in small amounts throughout the laboratory.
AS 1940 or
AS/NZS 3833
Class 4.1, 4.2, 4.3, 5.1* or 5.2
20 total, but less than 10 of any one Class
10
A chemical storage cabinet or cupboard used to store these classes dangerous goods must not be used to store dangerous goods of any other class.
E.g., a cabinet or cupboard containing Class 4.1 may only contain Class 4.1 goods.Labelled standard laboratory cupboard/cabinet or, for Classes 4.1, 4.3 and 5.1, or in small amounts throughout the laboratory.
AS 2714 or
AS/NZS 3833
Class 6.1
PG I 10
Other 50PG I 10
Other 20
Labelled standard laboratory cupboard/cabinet or in small amounts throughout the laboratory.
AS/NZS 4452 or
AS/NZS 3833
Class 8
20 for liquids
50 for solids20
Class 8 dangerous goods must be stored in a manner that will prevent reactions between:
- acids and alkalis
- acids and hypochlorites
- acids and cyanides
- oxidizing acids and combustible materials
- incompatible acidsLabelled standard laboratory cupboard/cabinet or in small amounts throughout the laboratory.
AS 3780 or
AS/NZS 3833
Class 9 and aerosols
50 for liquids
100 for solids5 for liquids
20 for solids
Labelled standard laboratory cupboard/cabinet or in small amounts throughout the laboratory.
AS/NZS 4681 or
AS/NZS 3833
Hazardous chemicals, generally
N/A
5 for liquids
20 for solids
Labelled standard laboratory cupboard/cabinet or in small amounts throughout the laboratory.
Maximum aggregate quantity
200
N/A
Section 8 - Storage Structures
Chemical Storage in Cabinets
Chemical Storage in Shelves, Racks or Cupboards
Chemical Storage Room Requirements
Australian Standard
Overview of Requirements
AS/NZS 2243.10
This Standard is most appropriate for stores containing a wide range of hazardous chemicals but limits the total quantities of chemicals and the maximum container sizes (See Table 5).
This standard has only minimal separation distances between different classes, though incompatible materials must still be segregated (e.g., through separate bunded trays).
AS/NZS 3833
This standard may offer larger allowable volumes for individual containers or for a given storage area (See Table 6), and for minor storage, has very few additional requirements pertaining to the store (e.g., ventilation, fire suppression systems).
This standard may be more appropriate for stores containing moderate quantities of lower-risk (PG II-III) chemicals such as paints, solvents or hazardous chemicals with agricultural applications.
Individual DG class
Where only one Dangerous Goods class will be stored, the standard for that class may be used.
AS 1940 - The storage and handling of flammable and combustible liquids
AS 2714 – The storage and handling of organic peroxides
AS 3780 - The storage and handling of corrosive substances
AS 4326 - The storage and handling of oxidizing agents
AS 4452 - The storage and handling of toxic substances
AS 4681 - The storage and handling of Class 9 (miscellaneous) dangerous goods and articles
AS 5026 - The storage and handling of Class 4 dangerous goodsSeparate Chemical Stores Meeting AS 2243.10 Requirements
If the diethyl ether was stored in a separate 30 L flammable liquids cabinet, then these quantities would be allowed as minor storage.
Type of Goods
Packing Group I
(kg or L)Packing Group II and III
(kg or L)No Packing Group
(kg or L)
Goods too dangerous to be transported
N/A
N/A
Risk assessment required
Class 2 aerosols (UN 1950)
N/A
100
N/A
Class 3 primary or subsidiary risk
(excluding UN 3256)200, but no more than 100 in any one cabinet
1000
N/A
Combustible liquids C1/C2
N/A
N/A
1000
Class 4.1
Class 4.2
Class 4.3
Class 5.1
Class 5.2200 aggregate
UN 3221-3240, UN 3101-3102 and UN 3111-3120 to be included in PG I *1000 aggregate
No more than 50 of Class 5.2 in any one cabinetN/A
Class 6.1
Class 8
Class 9 (excluding elevated temperature goods)
UN 3257 and 3258, and dry ice UN 1845)500 aggregate ***
No more than 100 of Classes 6.1 and 8 in any one cabinet1000 aggregate***
N/A
UN 3256, 3257 and 3258
(elevated temperature liquid or solid)
UN 1845 (dry ice)N/A
Risk Assessment required**
N/A
Hazardous substances not otherwise classified as dangerous goods
N/A
N/A
2000
Aggregate maximum
500
200
200
** A risk assessment is required to determine the storage conditions, suitability and quantities. For dry ice (UN 1845), particular account shall be taken of the room size, room temperature and ventilation rates when assessing the quantity to be stored. The minor storage requirements in AS 4681 should be consulted.
*** The following Class 6.1 and Class 8 substances must be stored in Dangerous Goods cabinets (rather than bench-top, cupboard or shelf storage) in order to meet the requirements of minor storage: liquids in breakable containers >1 L capacity; liquids in non-breakable containers >5 L capacity; solids in packages >10 kg.
Chemical Stores Meeting AS/NZS 3833 Minor Storage
Type of Goods
Packing Group I
(kg or L)Packing Group II
(kg or L)Packing Group III
(kg or L)Combustible Liquids
(kg or L)
Class 5.2
10 total
N/A
Total quantity of all Dangerous Goods
25
250
1000
1500
Where the chemicals being stored are Class 3 Dangerous Goods of Packing Group II or III that are a suspension or solution of at least 10% non-volatile materials consistent with the definition of ‘Manufactured Product’ in Australian Standard 3833, the maximum storage allowance is doubled. Chemicals meeting this definition include most solvent-based paints, lacquers, and polishes.Section 9 - Monitoring Chemical Holdings
Chemical Registers
Disposal
Chemical Waste Storage
Section 10 - Training
Section 11 - Emergency Response
Section 12 - Incident Reporting
Section 13 - Monitoring, Review and Assurance
Section 14 - Appendix
Relevant Standards
Definitions
Terms
Definitions
Bunding
the use of a barrier, pit or secondary containment to prevent the spread of a chemical spill or leak.
Dangerous Goods
are chemicals assigned to a Dangerous Goods (DG) class under the Australian Dangerous Goods code. A chemical’s DG class is listed in section 14 of the SDS.
Hazardous chemicals
are any substance, mixture or article that can pose a health or physical hazard to humans. They may be solids, liquids or gases. They satisfy the criteria of one or more hazard classes in the Globally Harmonized System of Classification and Labelling of Chemicals (GHS), as modified by Schedule 6 of the WHS Regulation.
Most substances, mixtures, and articles that are dangerous goods under the Australian Code for the Transport of Dangerous Goods by Road and Rail (ADG Code) are hazardous chemicals, except those that have only radioactive hazards (class 7 dangerous goods), infectious substances (division 6.2) and most class 9 (miscellaneous) dangerous goods.
Incompatible
Substances which, when brought in contact with one another, may react or combine in a manner that could increase the hazard of an individual substance, for example, by causing a fire, explosion, violent reaction, liberating flammable or poisonous gases; could cause the deterioration of the container or substance; could otherwise cause injury to people or endanger property.
This definition also includes substances which are declared by a relevant regulatory authority to be incompatible.
Ignition Source
A source of energy sufficient to ignite a flammable or explosive atmosphere. It may include naked flames, hot surfaces, exposed incandescent material, electrical arcs, hot particles, electrical discharge including from static electricity, chemical reactions, high intensity electromagnetic radiation including visible light or ultraviolet radiation, mechanical sparks, fixed and portable electrical equipment, portable tools or vehicles such as forklifts.
Laboratory
is any building or part of a building used or intended to be used for scientific and related work, including research, quality control, testing, teaching or analysis. This may include workshops, sheds or other areas where chemical containers are opened or handled.
Packing Group (PG)
An assigned measure of Dangerous Goods’ hazard rating. For Dangerous Goods in Classes 3, 4, 5, 6.1, 8, or 9:
Class 1, 2 and 6.2 chemicals do not use Packing Group assignations. For Class 7 chemicals, the Packing Group order is reversed.
Packing Group I
High danger items
Packing Group II
Medium danger items
Packing Group III
Minor danger items
Quenching
to terminate a reaction, to deactivate any unreacted reagents, or to destroy remaining reagents. It is a term used to describe the introduction of a material that combines with any unused reactants and effectively stops a reaction.
Safety Data Sheet (SDS)
document containing information on the health, safety and environmental aspects of a material or chemical for the purposes of storing, using and disposing of the substance in a safe way.
Segregation
Keeping incompatible goods apart from one another in one room, using a barrier or an intervening space.
UQSafe
UQ online system for recording risk assessments, injuries/illness, near miss and hazard reporting and certifications.
UQ workers
for the purposes of this Guideline includes:
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For example, acids and bases may be stored in a DG Class 8 cabinet together by storing the chemicals in separate bunded trays with sufficient capacity to prevent a leak or spill from mixing. Concentrated strong acids and concentrated strong alkalis should not be kept in the same area or cabinet unless it can be demonstrated that the risks are fully controlled.
Table 2 – Time-Sensitive Chemical Types
1 Safe storage periods are given for an open container of each class of peroxidizable material. Unopened containers from the manufacturer have a safe storage period of 12 months.
Figure 1 - Examples of compounds that oxidize, decompose, or explode under the influence of oxygen or moisture.
The best way to keep things away from atmospheric oxygen and water is to work in a glove box, a fully enclosed bench top cabinet containing an inert atmosphere, which one could reach into with gloves. Air-sensitive chemicals can also be stored in a dry box. There are also glove bags (AtmosBag), a poorer substitute, which you can fill with inert gas and reach into with attached gloves. Refer to Figure 2.
For example, consider a laboratory containing a 2.5 L container of acetone and a 20 L drum of isopropanol, both DG Class 3 Packing Group II. Because the drum of isopropanol is > 5 L (see Table 3), it must be stored in a Dangerous Goods cabinet. The acetone may be stored in the Dangerous Goods cabinet or on a shelf or bench, as the 2.5 L container is below the 5 L container size limit.
Table 3 - Quantities of hazardous chemicals permitted to be stored in a laboratory working area outside of a Dangerous Goods Cabinet for AS2243.10.
* The quantities for Class 5.1 stated in the Table are the total amount of active ingredient present, rather than the actual volume or mass to allow for the very wide differences between concentrations of active ingredient in peroxides and hypochlorites that are commonly used in laboratories.
Table 4 - Overview of standards which may be applied to a separate chemical storage area
For example, a 250 L flammable liquids cabinet containing a 2.5 L bottle of diethyl ether (DG Class 3 PG I) along with other Class 3 PG II and PG III totalling 100 L would not be permitted as minor storage. The presence of the PG I container in this cabinet means that the aggregate 102.5 L must all be considered PG I and this volume exceeds the allowed quantity for PG I in Table 3 of 100 L in any one cabinet.
Table 5 – Aggregate maximum quantities (L or kg) of classes of chemicals to be stored in a location to meet the requirements of minor storage for AS2243.10
* For the purpose of risk management, some dangerous goods of Class 4.1 and 5.2 have been added to Packing Group I, varying from the groupings used for ADG Code and SDS purposes.
Table 6 – Maximum quantities (L or kg) of chemicals to be stored in a location to meet the requirements of minor storage AS/NZS 3833
The maximum allowance of each of the groups can be stored concurrently (e.g., a store could contain 25 L of PG I plus 250 L of PG II).